Custom Mailer Boxes
Corrugated Mailer Boxes
Corrugated mailer boxes help you create the ultimate unboxing experience. Design a custom printed mailer box that’s stylish, sturdy and ready to go straight in Packgleam
Premium eCommerce Packaging
✨Custom size & print
Choose the perfect size for your products and showcase your brand with printed designs on your mailers for an unforgettable unboxing experience.
🛠️Sturdy and durable
Corrugated mailers are made to handle the wear and tear of shipping – ideal for protecting your products in transit.
🌟High quality & affordable
Printed with offset printers that produce vibrant colors and sharp details, delivering premium print without the premium price tag.
MOQ From 100 Units
Choose the perfect size for your products and showcase your brand with printed designs on your mailers for an unforgettable unboxing experience.
Free Design
Corrugated mailers are made to handle the wear and tear of shipping – ideal for protecting your products in transit.
Quote
Available in 4 Mailer Boxes Styles
Choose from 4 different styles of mailer boxes to best meet your brand’s packaging needs.
REFT – ROLL END FRONT TUCK BOXES
Standard Mailer Box
Ear Lock Mailer Boxes, the most common corrugated mailer box for eCommerce brands to fulfill the shipping needs of physical and online businesses.
MOQ from 100 units
REFT – ROLL END FRONT TUCK BOXES
Mailer Box with Adhesive
One strip of adhesive covered with a fibre-based backing paper. A single peel & seal makes fulfilment fast and helps make your packaging tamper-proof.
MOQ from 100 units
REFT – ROLL END FRONT TUCK BOXES
Mailer Box (no Dust Flaps)
These mailer boxes do not have dust flaps, increasing the amount of space inside the box. Includes ear locks
MOQ from 100 units
REFT – ROLL END FRONT TUCK BOXES
Mailer Box (no Flaps)
The lid of these mailer boxes fold into the box to securely keep it shut. No dust flaps nor ear locks.
MOQ from 100 units
Premium mailer box packaging designs
See how other brands are using mailer boxes to enhance the customer experience.
Technical Specs: Mailer Boxes
An overview of the standard customizations available for corrugated mailer boxes.
〰️Corrugation
Corrugation, also known as flute, is used to strengthen the cardboard used in your packaging. They typically look like wavy lines which when glued to a paperboard, forms the corrugated board.
E-flute
Most commonly used option and has a flute thickness of 1.2-2mm.
B-flute
Ideal for large boxes and heavy items, with a flute thickness of 2.5-3mm.
♺Materials
Designs are printed on these base materials which is then glued to the corrugated board. All materials contain at least 50% post-consumer content (recycled materials).
White
Clay Coated News Back (CCNB) paper that’s most ideal for printed corrugated solutions.
Brown Kraft
Unbleached brown paper that is ideal for only black or white print.
🖨️Print
All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.
CMYK
CMYK is the most popular and cost effective color system used in print.
Pantone
For accurate brand colors to be printed and is more expensive than CMYK.
🎇Coating
Coating is added to your printed designs to protect it from scratches and scuffs.
Varnish
An eco-friendly water-based coating but doesn’t protect as well as lamination.
Lamination
A plastic coated layer that protects your designs from cracks and tears, but not eco-friendly.
🏁Finishes
Top off your packaging with a finish option that completes your package.
Matte
Smooth and non-reflective, overall softer look.
Satin
Semi-shiny, in between a matte and glossy look.
Glossy
Shiny and reflective, more prone to fingerprints.
Soft touch
Looks like a matte finish, but feels like velvet.
Mailer Box Ordering Process
A simple, 6-step process for getting custom mailer boxes, with dedicated support and ongoing consulting every step of the way.
1. Get a quote
Just sent a email to tell us you want to customized Boxes and get an instant quote.
2. Dedicated Support
If you have a design draft, send it directly to us. If you don’t have a design draft, Just tell us your ideas about the package, Your Dedicated Designer Support will provide the design draft for free.
3. Production a Sample
Based on the determined design draft, we will produce samples that meet your expectations.
4. Confirmed the Sample
we will shipped the Sample to you, after you have confirmed the Sample is ok, we will directly Produced the Bulk Order. If you don’t Confirmed the Sample, then we will contact more details about the Package and then produce the sample again.
5. Payment and Shipping
Negotiate payment methods and logistics transportation methods.
6. Bulk Order Stage
Our dedicated support will track production progress, and sync it to you in real time